Mist & Coolant Cleaners

Capturing airborne coolant mist and recycling coolant fluids

Mist Cleaner Models | Bin Mist Cleaners Models | Mini Mist Cleaners

Canopy/Reticulator Mist Cleaners | Why Buy Mist Cleaner?

Coolant Cleaners | Why Buy Coolant Cleaner?

Data Table | How to Order

What is a Mist Cleaner?

It captures airborne mists generated by machine tools which use coolants/oils/cutting fluids. The mist is then coalesced into a liquid, filtered and drained back into the sump of the machine tool.

What is a Coolant Cleaner?

It sucks and empties the liquid from a machine tool sump. The liquid is then filtered and separated to remove swarf, tramp oil, bacteria, sludge and rancidity. The cleaned coolant is recycled back to the sump. Coolant Cleaners also vacuum swarf from the machine bed and floor.

Mist Cleaners Models MS7, MS8

Model MS7 has a 10m2 cartridge, whilst model MS8 utilises a 20m2 cartridge and is suited for higher pollutant loads and multi-inlet systems. Ozone Mist Cleaners are easy to mount on machines, walls or floors. They can also be fitted with wheels for compact mobile applications.

A drainage tube recycles captured coolant back to the machine tool. Larger chips and swarf are captured by the OD8 Strainer Drawer accessory, which simply slides out for emptying. Reclaimed coolant can also be filtered by adding an MP8 Coolant Filter.

Ozone Mist Cleaners offer a number of unique and practical benefits over traditional products: • They capture mists, smoke, chips and swarf, all within the one filter chamber. No need for bulky pre-separators or expensive secondary filter attachments. • The dynamically balanced rotor is fully protected from the pollutant. No regular and costly maintenance needed. • Incorporates the patented Channel Cartridge with its fivein- one filtering system comprising pre-separation channel, crossflow separator, microscreen, coalescing media pads and polymer drainage pleats. Ensures high efficiency and minimal service.

Bin Mist Cleaners Models MB7, MB8

Mini Mist Cleaners Model MS2

Models MB7 and MB8 feature an 80 litre quick release bin fitted with wheels for safe handling. The bin is simply raised or lowered by a foot operated, geared lifting mechanism and forms a direct and positive seal with the filter chamber.

Both models can be used as a mobile Cleaner or fixed to the floor. A drainage plug is located in the base of the bin for recycling condensed coolant.

Bin Mist Cleaners are ideal for capturing a combination of mist and smoke together with chips and swarf which settle in the bin.

Bin Mist Cleaners are also perfect for mobile use with an Ozone Magnetic Hose Kit which is simply positioned near the pollutant source.

The compact model MS2 is ideal for smaller machine tools. It features a coalescer media pad and a 5m2 high efficiency, cleanable polymer cartridge and is suitable for flow rates up to 60 litres per second. The Cleaner is fitted with a 100mm inlet spigot and a drainage tube for recycling condensed coolant.

Installing individual MS2 Cleaners on each machine tool eliminates the need for connecting ductwork, keeping the workshop neat and tidy. Typically, the MS2 is connected to the machine tool enclosure by a short length of duct or flexible hose.

Alternatively, it can be fitted with wheels and carry handle for portable use around the workshop.

Canopy/Recirculator Mist Cleaners Model TM8

Model TM8 is also perfect for cooking oil mist collection. Connected to a fryer canopy, it captures cooking mist, which is coalesced, filtered and recycled back to the fryer sump.

When the machine tool has no enclosure, and at-source capture methods are not possible, the Ozone model TM8 Mist Cleaner is the answer.

Canopies, such as the Ozone model EC8 shown here, are connected to the Cleaner inlet by ducting.

The Cleaner can also be used without a Canopy, as a Recirculator for ambient mist control. Recirculators can be mobile, fixed to the wall or connected to the ceiling. A drainage tube in the Cleaner base allows captured coolant to be recycled back to the machine tool.

Why buy a Mist Cleaner ?

Mist Cleaner benefits:

• Substantial cost savings - refer to the five cost components in the graph.
• Reduced fire hazard and insurances - oily surfaces are a serious risk.
• Reduced risk of accidents - less slippery surfaces.
• Operator health and safety - coolants cause bronchitis, dermatitis, headaches and sore eyes. Some coolants are known carcinogens.
• Improved lighting - less maintenance of stained light fittings.
• Mist recycling allows for the option of a higher grade coolant being used, with improved benefits in machined parts quality.

Coolant Cleaners Model ML7

All tools are supplied, including 5 metres of suction hose, 2.5 metres of coolant return hose, gulper, extension wand, crevice nozzle, brush nozzle, floor nozzle and shut-off ball valve. They store neatly in the cage fitted to the Cleaner.

The Strainer Cartridge will hold up to 60 litres of swarf and chips and simply slides out. Various media screen inserts are available to suit different coolants, including a 300 micron mesh screen and a 25 micron polymer sheet.

The ML7 includes, as standard, an industrial floor nozzle for vacuuming the surrounding area. The nozzle includes five different seals to suit both wet and dry applications. The nozzle height is adjustable.

The 200 litre Separator Kit is ideal for removing large quantities of swarf and chips or for cleaning coolant from large sumps. It includes wheels, lever lock lid and the connecting duct.

The remarkable ML7 recycles and cleans oils and synthetic fluids from machine tool sumps. Particles are filtered by a Strainer Cartridge, whilst tramp oil and bacteria are removed in a settling tank.

The ML7 provides a number of totally unique features. The Cleaner will both suck and pump simultaneously allowing on-line cleaning. It is driven by a low amperage, single phase motor, rated for continuous duty for 100,000 hours. (Other brands only run on high amps and for 800 hours). The multi-stage turbine has 2 speed settings.

The ML7 performs four jobs in one:

It sucks up coolant liquid and sludge from the machine tool sump. A viewing window shows the liquid level. An electronic switch turns the extraction off at a preset level.

It sucks up swarf and chips from the machine tool bed and immediate floor area. Pollutant is captured in an easily removable container.

After suction is complete, and filtration and separation have occurred, the ML7 pumps the cleaned coolant liquid back into the machine tool sump.

The ML7 can also be used to vacuum dusts and debris from the surrounding area and from other locations throughout the machine shop.

Why buy a Coolant Cleaner?

Coolant Cleaner benefits:
• Substantial cost savings - refer to the six cost components in the graph.
Typical investment payback of less than 6 months.
• Improved workpiece accuracy and finish - less rework and waste.
• Operator health and safety - less respiratory, skin and eye complaints.
• Environmentally friendly - no dumping of coolant.
• Better housekeeping - less sludge in sumps, reduced rancidity and odour.
• Doubles as a factory floor vacuum cleaner.

Air Flow Rate (l/s)

Use right hand axis for ML7. Use left hand axis for all other models. Curves show static pressure at
Cleaner inlet. Set equal to static pressure of upstream system (system losses + velocity pressure at
inlet). Tested with clean dry filters, inline flow, ducted inlet (TM8 300mm diam, MS2/ML7 100mm,
other models 200mm), diffuse outlet, standard Cleaner at end of system (AMCA or BS type C).

How to Order Accessories

How to Order Accessories